Compressed air system in fcatory play an important role. In order to ensure the stable operation during the manufacturing process, the regulary maintenance is nescessary . However, there are many different problems in fact such as: Air compressors, dusty air dryers, high engine room temperatures, unsecured wind convection ... lead to reduce using time of compressor accessories (air filter, oil filter, oil separator ...). On the other hand, the recommended maintenance in some factories is not seriously followed and there are deviations. To extend the life of the machine as well as compressor components and ensure operator safety Air compressors are very important to maintain regularly and technically correct.Air compressors, dusty air dryers, high engine room temperatures, unsecured wind convection ... lead to reduced use time of compressor accessories (air filter, loc oil, oil separator ...). On the other hand, the maintenance (maintenance) recommended by the manufacturer in some factories is not guaranteed and there are deviated. To lenthen longevity of mạhine as well as compressor components and ensure operator safety , air compressors are very important to maintain regularly and technically .
Maintenace accessories of air compressor guide
1. Air Filter
After long time using the air filter surf-ace is dusty against inlet air. Normally, the air filter will be cleaned after working shifts or red alarm.
- Replace and clean
Using low pressure compressed air to blow outside and inside, the tip is about 10mm from the inside of the core. Blow from the top to the bottom.Then check the filter. If the filter is too dirty, replace it with a new one every 1000 hours. In the case of not being able to replace it, you can filter it into a detergent such as a soap, dry and use it.
2.Oil filter - Symptoms:
New machine with first 500 hours running should be replaced filter. It should be replaced after every next 1000 hours. In dusty environment, when the red alarm turning on shows that the filter is clogged.
- Replace , clean
Replace it immediately, using spanner or wiring belt can remove it. Twisting by hand only when you reassemble.
3. Oil separator
- Symptoms :
After 3000 hours it's usually replaced. It is replaced earlier under worse conditions.
In case of small engine which separator is separated with oil case, you only need remove and replce it as separator replacement. To big engine, the separator is inside oil case, so you need use spanner to remove it. Please remember to discharge air pressure through safety valve before removal. You had better take care of rubber on the oil tank because losing this part, you have to replace new separator.
4. Cylinder maintenance
Maintenace will be happens when air valve works ineffectively.
- Replace, clean
Remove cylinder on air intake valve
+ Remove the srew pedestal and rubber
+ Clean cylinder,springs, piston, and replace rubber
+ Finally, assemble the rubber cluster
NOTE : Disconnection power supply to make air pressure dedicate 0 bar before repairing, maintaining.
Minh Phu machines and technical sevices Company Address: No.24,102/72 Alley, Truong Chinh Street, Phuong Mai Ward, Dong Da District, Hanoi
Office: No.20, 269/1 alley, Giáp Bat street, Ha Noi
Hotline: +84 24 6294 8282 - +8491 923 2826